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Federal Net Weight Monoblock Filling System
Will Casey, Vice President and General Manager of Federal Mfg, presents a net weight monoblock filling system integrated with a Zalkin capper. This innovative machine was showcased at Pack Expo Las Vegas 2021, alongside our inline net weight filler-lidder for large containers. The Federal Net Weight Filler guarantees accuracies of ±0.1%, making it ideal for liquid filling applications in industries like paints, agricultural chemicals, and more.
Hello, I'm Will Casey, Vice President and General Manager of Federal Manufacturing. Today, I’m excited to introduce our latest net weight monoblock filling system, specifically designed for the paint industry. This machine is optimized for handling gallon cans, but we also offer formats for five-gallon pails, quarts, and smaller containers. Our machines are engineered for accurate filling and efficient processing, using Beckhoff controls to achieve these results.
Our systems operate on net weight filling technology, which begins by taring the container and then weighing the fluid as it fills, ensuring precise measurements. This method is perfect for high-value fluids as it minimizes product giveaway. We’ve partnered with Beckhoff for their control systems because of their superior speed, accuracy, and the use of off-the-shelf components in an integrated system. By keeping all controls onboard, we reduce signal delays and enhance the speed and accuracy of the filling nozzle’s decision-making process.
We guarantee fill accuracies within ±0.5%, and often, we achieve even better precision. One of the standout features of the Beckhoff system is the stainless steel HMI units, offering a user-friendly interface with large touchscreens for simple operation.
This machine features two-stage filling, where the valve opens slowly initially, then fully, to control the flow rate and ensure accuracy while preventing splashes and mess.
For the first time in the paint industry, we have integrated a monoblock filling system. Lids are delivered via an air bay to a pick-and-place system provided by our sister company, Zalkin. This system positions and applies the exact pressure needed to secure the lid onto the container. Whether the container is accepted or rejected based on weight, it will always be lidded, preserving the product and preventing spills.
Additional Videos
Get to know more about Federal. We have invested significantly in our net weight technology to develop one of the best net weight fillers in the world. Customer service is our number one priority.
Federal net weight fillers are widely used in the paint industry for both water and solvent-based paints. This monobloc filler-capper was designed specifically for paint gallon containers.
Our net weight fillers are perfect for high-value products such as paints and coatings, oils, chemicals, and more.
The automatic Bulk-FIL™ tote and drum filler uses a robotic arm to pair the flexibility, reliability, and repeatability of a robot with the accuracy of Federal's net weight filling technology.
This net weight tote filler and drum filling system is an accurate solution to fill bulk size containers. Our drum filling machine ensures precise and efficient filling for various applications, including IBC tote filling systems.
XACT-FIL™ weight fillers have been designed for a wide range of food and non-food fluid products including edible oils, sauces, fluid dairy products, paint, agricultural chemicals, automotive lubricants, and personal care products.
Say hello to our latest product: MOD-FIL™. Designed for high accuracy and versatility, this filler accommodates a wide variety of containers and liquids. But the feature that makes MOD-FIL™ stand out the most is its modular design.
Federal's Rotary Checkweigher is unique in the industry. It runs at higher speeds than traditional inline checkweigher machines.
We have an in-stock Filler-Capper Monobloc with a quick lead time. This 30-head filler and 10-head GEM capper can be adjusted to fit your requirements.
Simpl-FIL™ is one of Federal's newest innovations in net weight filling, designed for small-batch and start-up production or product testing labs. This system is a versatile semi-automatic weight filler with a small footprint.
This Federal Net Weight Filler is filling 2.5 Gallon F-Style AgroChemicals with high torque capping capabilities. This customer is using their filler to fill a wide assortment of chemicals that range from thin to thick, water and oil-based, sticky, and foaming products.