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Additional Links Contact Us- Phone: +1 (414) 384-3200
- Fax: +1 (414) 484-8704
- Email: [email protected]
RELATED PRODUCT BRANDS
ProMach offers one of the most robust lineups of filling technologies in the world, with a complete range of solutions that can fill liquid and viscous food, beverage, dairy, pharmaceutical, personal care, chemical, household, and industrial goods products into a variety of rigid containers. With our broad range of filling capabilities, we can partner with customers to help them choose the best solution for their unique application needs each and every time.
EXPLORE OTHER PROMACH BUSINESS LINES
ProMach is your partner from start to finish. Our product brands are grouped into distinct business lines that make the most sense to our customers, covering every function of the production line: Filling, Bottling & Capping, Decorative Labeling, Flexibles & Trays, Pharma, Handling & Sterilizing, Labeling & Coding, Robotics & End of Line, and Systems & Integration.
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Level Filler Rebuild Program
Add Years of Reliable Service to Your Filler
Federal’s Level Filler Rebuild Program is built to help manufacturers get more value from equipment they already trust.
Because Federal fillers are engineered for long-term durability, a professionally executed rebuild enhances that foundation, renewing critical systems while introducing upgrades that push performance and longevity even further.
Whether you’re optimizing an existing production asset or preparing a pre-owned Federal filler for service, our Rebuild Program offers a reliable, cost-conscious way to restore performance.
All rebuilds are completed by factory-trained Federal technicians and can be performed either at your facility or at Federal’s manufacturing headquarters. This flexibility keeps your operation moving while ensuring your filler returns to production optimized for precision, uptime and long-term reliability.
Contact us or call 1 (414) 384-3200
Why Choose the Federal Rebuild Program
- REDUCED CAPITAL INVESTMENT For about half the cost of a new filler, a rebuild restores performance and keeps your existing equipment in service longer.
- FASTER PATH BACK TO PRODUCTION With typical lead times of 14 to 20 weeks, rebuilds get machines back in operation quickly, minimizing disruption.
- MINIMAL TRAINING & RAMP-UP Your operators and maintenance team already know the machine, reducing startup risk and eliminating the need for extensive retraining.
- RESTORED ACCURACY & THROUGHPUT Replacing worn and outdated components brings performance, speed and reliability back to expected operating standards.
- UPDATED CONTROLS & SAFETY Modern PLCs, HMIs, motors, and guarding ensure compliance with current safety requirements and improve overall usability.
- BUILT FOR WHAT'S NEXT Rebuilds can be customized to support new products, container sizes and packaging formats as your operation evolves.
Each rebuild begins with a detailed on-site audit conducted by Federal’s experienced field service engineers, required in most cases to develop an accurate quote. The audit allows us to evaluate your filler’s condition and define a rebuild scope aligned with your specific speed, container and closure requirements.
Before shipping, Federal performs a thorough internal inspection to ensure the equipment meets quality standards. Operator and maintenance training is also available upon request.FLEXIBLE LOCATION: Rebuilds can be performed either at your facility or at Federal’s manufacturing site in Waukesha, WI, where a dedicated rebuild area ensures consistent, factory-level workmanship.
WARRANTY: All rebuilt components and assemblies include a 6-month limited warranty covering the parts purchased and installed.
Many customers choose to further modernize their equipment during the rebuild process with options like:
New PLC and touchscreen HMI controls
Complete electrical rewiring
Powered bowl and turret lifts
Updated container handling components
Enhanced capping turrets
These upgrades help bring legacy equipment up to current performance, usability and safety expectations, adding years of productive life.
Rebuilds commonly address filling valves and columns, capper assemblies, safety guarding, and electrical or control systems, ensuring renewed performance and extended service life.
Each project includes a comprehensive inspection, thorough cleaning and replacement of high-wear components such as:
Cams, rollers and bearings
Filler bowls and center columns
Starwheel shafts
Capping components
Federal’s Rebuild Program is ideal for legacy fillers with solid mechanical platforms that require major component restoration rather than full replacement.
If your machine has delivered years of dependable performance but is beginning to show signs of wear, a rebuild can return it to peak condition at a fraction of the cost of new equipment.
Contact Federal today to learn how our Rebuild Program can restore your equipment to reliable operating performance while maximizing your investment.
Additional Products
Filler Commissioning
Federal offers filler commissioning services for new and pre-owned Federal fillers.
OEM Filler Audits
Federal offers OEM Filler Audits for all Federal fillers regardless of their age, condition, model or location.
Proactive Maintenance Service Programs
Federal offers customized Proactive Maintenance Service Programs (PMSP) for every Federal filler regardless of age, model or location.
Training
Federal offers on-site, hands-on Training Programs for both level and weight filling systems.